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What You Can Learn from Things that Go Wrong
A
Guidebook to the ROOT CAUSES of Failure
First Edition
C. Robert Nelms |
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Review (from Chapter 1: Failure is NOT What You Think It Is!) |
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Is this book for you? Maybe, or maybe not. It
depends on whether or not you are interested in understanding why things
go wrong. Some people don't seem to care. Others care
passionately. I am among the later.
This book is for anyone interested in learning from the "failures"
in their lives. I suppose business people will be most interested, but
I think the learning is universal.
My experience with failure comes largely from working inside
complex industrial facilities. Many of the examples I'll use will come
from this environment. But industry is not special -- it is run by
people, just like everything else. And people cause failure.
Yes, that's right -- I said people cause failure. When we hear
on television that human error causes such and such a disaster, most of us
get the wrong impression. The news media makes it wound as if in some
cases, humans are not responsible.
But when you dig deep enough, everything that goes wrong
is caused by people -- everything.
I'm going to assume that you, the reader, would like to learn
a discovery process that will lead you to the root causes of things that go
wrong in your "world." If you're not interested in learning a
discovery process, you've got the wrong book in your hand.
I'm also going to assume that you're interested in what
I've learned, i.e., not only how to learn, but what I've earned.
In fact, that's where I'm going to begin.
As far as I am concerned, "failure" is the single most
unique subject in our existence. All subjects which deal with
"success," i.e., how to build things, how to run things, how to grow things,
in general how to do things are different from this subject.
Failure is disturbing to talk about.
From Back Cover
Here is everything you will need to successfully identify the
true ROOT CAUSES of things that go wrong in your place of business.
You will learn a comprehensive step-by-step discovery process. You
will be exposed to the many barriers which impede progress in this area,
with plenty of suggestions of how to overcome them. You will see how
others have successfully addressed failure. But perhaps most
importantly you will discover what Mr. Nelms discovered -- that there might
be only one root cause of everything that goes wrong in our lives...
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| Table
of Contents |
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Chapter 1 Failure is NOT What You Think it Is. |
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The Secret to Success is Failure |
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Addressing the Mindset |
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The Seed Analogy |
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Learning to Anticipate Failure |
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Addressing the Root Causes of Failure |
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The Unavoidable Philosophical Tint |
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The Filter |
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Blame |
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Chapter
2 EVERYONE Can Be Looking for Root Causes |
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The WHY Switch |
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The WEED Analogy |
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The TOP-DOWN Approach to Root
Cause Learning |
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The BOTTOM-UP Approach |
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Into the Depths of the Bottom-Up
Approach |
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Timing is a Key |
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Chapter 3 An Introduction to the
TOP-DOWN Approach |
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Identifying the Target |
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Setting the Sights |
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Pull the Trigger |
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Chapter 4 How to Identify Your MOST SIGNIFICANT Problems Fast! |
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Far from Natural |
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Corporate Conscience |
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How to Identify the Significant Few |
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Defining "Failure" |
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Combing for Events and Conditions which
Meet the Definition |
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Failure Modes and Effects
Analysis |
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The Contact Principal |
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The Contact Diagram |
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Bubbling-Up the "Biggies." |
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The Kinds of Failures You'll Find |
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Chronic versus Sporadic Failure |
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Chapter
5 A Root Cause Discovery Process -- "ROOTS" |
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A Cookbook |
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Chapter 6 RESPONDING to Failure ("The Devil is in
the Details") |
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The Important of Freezing Evidence |
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Let's Talk about Evidence |
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Become One With the Failure |
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The 4 Ps |
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People Evidence |
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Positional Evidence |
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Parts Evidence |
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Paper Evidence |
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Making the Freezing of Evidence a Part of the Way You
Do Business |
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Two Tracks are Necessary |
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A note about On-The-Job Training |
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How to Call the Investigator |
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How to Prepare 5 Items |
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The GoBag and the GoBook |
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Investigative Guidelines |
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Investigative Position-Mapping
and Parts Gathering Guidelines |
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Investigative Interviewer
Guidelines |
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Paper Evidence Checklists |
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Chapter 7 ORGANIZING the Investigation to Help You
"Break the Shell" of Understanding |
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The Perfect Principal Investigator |
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The Breaking of the Eggshell is Somewhat Painful |
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Forming the Team |
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The Team Meeting, In General |
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Before Your First Team Meeting, Have a Plan |
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Suggested Roles to Help Establish Control |
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The First Team Meeting, a Suggested Agenda |
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The Value of Persisting |
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Chapter 8 Using the WHY Tree to find the ORDER
within the Chaos |
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The Domino Effect -- the Beginning of Structure |
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The WHY Tree is NOT: |
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The Simplicity of the WHY Tree |
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Getting to Physical Cause |
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Start with the Top Block |
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Develop the First Row |
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Take Small Steps into the Tree |
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Ask "How or Why" |
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Assure that Each Row is All-Inclusive /
Comprehensive |
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Use Evidence to "Rule-Out" or "verify"
Hypotheses Immediately, When Possible |
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Push Beyond the Available Evidence |
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Use the 5,3,1 Rule |
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The Pathway Down the Tree |
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Using Either/Or When You get in a Jam |
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Verify What You've Hypothesized -- One Row at a Time,
by Gathering More Evidence |
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The Verification and Action Logs |
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The Verification Process |
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Succeeding Team Meetings |
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Chapter 9 Probing the Depths of Things that Go Wrong
(ORDER, continued) |
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The Hint of One, Very Meaningful Root |
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The Domino Effect, Revisited |
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Physical versus Management Systems |
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Management Systems Domino |
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Situations |
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The Filtering Process |
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Brainwashing |
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Our Filters are Easily Contaminated |
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Inside the Filter |
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The Investigative Analysis Path |
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The Makeup of the Filter |
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The Root Cause of All Failure? |
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A Practical Way of Addressing Root Cause |
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Chapter 10 What is this Issue called "Latency?" |
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People are the Triggering Mechanisms of Failure |
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Discipline Turned Sour When Not Directed at Latency |
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Latency Synonyms |
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The Direct Approach to Latency |
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The Indirect Approach to Latency |
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A Word on Pre-Defined Categories |
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TRANSLATING Your Findings so Everyone Can Understand -- or
-- So Now that You Know the Root Causes, SO WHAT? |
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How to Make the Invisible, Visible |
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Translate Your Findings |
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The Documentary |
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The Translation |
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The Cartoon Report |
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Presenting Your Translation |
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For Information Transfer |
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Foe Decision-Making |
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Distributing Your Translation |
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Chapter 12 How to SELL Your Root Cause Results -- or
-- Why Won't Anyone ACT on Our Findings |
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Review of Root Cause Obstacles |
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Something Different, or Nothing Changes |
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The Sales Process |
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The Executive Response to a Root Cause Effort |
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Acceptance Criteria |
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Review Boards and Tracking Systems |
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Chapter 13 The Bottom-Up Approach to Root Cause
Discovery |
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The Bottom-Up Approach is Not: |
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The Invisible Bottom-Up World |
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The Key to Bottom-Up Analyses -- Acknowledging, then
DWELLING Within the Situations We Encounter |
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What Situations Do Each of Us Encounter as We "Do Our
Thing" at Work? |
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What is a Situation? |
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The Difference Between a Situation and a Problem |
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Intentionally Driving Towards Discomfort |
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Your Significant Few Responses |
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The Eggshell, Revisited |
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Continuing the Drive Towards Discomfort |
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An Example |
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What is the Point of All This? |